Flat Wire Stator Servo-Controlled Twisting Machine with Advanced Motion Sensors
1. Descriptions:
The Servo-Controlled Twisting Machine is designed for precision twisting of stator coils in flat wire motors. This machine utilizes a servo motor to control the twisting process, allowing for adjustable on the touch screen interface, capable of achieving precise twists in both the clockwise and counterclockwise directions up to ±45 degrees. Controlled by a PLC program and set via an intuitive LCD touchscreen, it ensures that each twist meets the final product's exacting specifications.
The Servo-Controlled Twisting Machine is engineered to handle multiple layers of twisting in a single operation, with high accuracy in the twisting angles. It features adjustable slot-span settings and is designed to accommodate different product requirements by simply changing the tooling. With a multi-axis gear transmission and high-performance servo controllers, each layer of the mold can be independently and precisely rotated, ensuring compatibility with stators of varying stack heights.
2. Specifications:
| Machine Name |
Servo-Controlled Twisting Machine |
| Application Area |
Flat Wire Stator |
| Operation Mode |
Automatic |
| Control System |
PLC Program |
| Specification |
Customized |
| Air Pressure |
0.4-0.7MPa |
| Voltage |
380V |
| Power Consumption |
Approximately 3.5 kW |
| Control System |
Motor Control |
Servo Motor |
| |
Angle Control |
±45 Degrees |
| |
Interface |
Touchscreen with PLC |
| Product Integrity |
Insulation |
No Damage |
| |
Core Alignment |
No Twist or Misalignment |
| Forming Capability |
Multi-Layer Twisting |
High Precision |
| |
Slot Span Adjustment |
Adjustable |
| Compatibility |
Stator Stack Height |
Various Thicknesses |
| Transmission System |
Gear System |
Multi-Axis |
3. Advantages:
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The Servo-Controlled Twisting Machine precisely controls hairpin winding angles, turns and tightness to ensure consistent and accurate flat wire windings.
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The Servo-Controlled Twisting Machine features adjustable settings and interchangeable tooling to meet the different twisting requirements of various New Energy flat wire motor models.
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The Servo-Controlled Twisting Machine automates the twisting process for increased speed and efficiency, while ensuring consistency and eliminating the inconsistencies of manual operation.
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The Servo-Controlled Twisting Machine ensures reliable and stable operation of new energy flat wire motors, extending their life through consistent twist quality.
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Designed for easy integration into automated production lines, the Servo-Controlled Twisting Machine promotes end-to-end automation, increasing production efficiency and intelligent system capabilities.
4. Production Line Profile:
The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.
5. OEM/ODM Profile:
Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.
6. R＆D Profile:
Champyound offers a wide range of technical consultancy and turnkey project services for the manufacture of flat wire motors. We pride ourselves on our excellent service, professional team and reliable quality. Our services range from motor costing, manufacturing technology and staff training to complete turnkey projects.
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