Flat Wire Stator Automatic Insulation Paper Machine with Quick-Chang Paper Feed System
1. Descriptions:
The Automatic Insulation Paper Machine is designed for precision and efficiency in the flat wire motor industry. Its primary components include a tensioning mechanism, paper feeding system, paper forming unit, cutting module, paper pushing assembly, and rotating mechanisms. This machine is built to ensure smooth and accurate insertion of insulation paper into stators, contributing to the production of high-quality motors.
The Automatic Insulation Paper Machine excels in adaptability, allowing for quick production changes with minimal adjustments. For the same type of core, it requires only a change in the paper feed length and parameters. Different core types can be accommodated by simply replacing the paper forming mold, enabling diverse production needs. The system's precision tension control ensures that the paper is delivered smoothly and flatly, which is crucial for consistent motor performance. Additionally, the machine features a climate-controlled system to maintain the insulation paper's properties, ensuring reliability and stability in every motor stator produced.
2. Specifications:
| Machine Name |
Automatic Insulation Paper Machine |
| Application Area |
Flat Wire Stator |
| Operation Mode |
Automation |
| Automation Level |
Highly Automated |
| Control System |
PLC Program |
| Operating System |
Quick-Change Paper Feed System |
| Customization |
Allowed |
| Warranty |
12 Months |
| Air Pressure |
0.4-0.7Mpa |
| Voltage |
220V |
| Power |
2.2kW |
| Main Structure |
Tensioning, Unwinding, Paper Forming, Cutting, Pushing, Rotating, etc. |
| Compatible Core Stack Height |
35mm~220mm |
| Cutting Blade Lifespan |
Compatible with cores of different diameters, stack heights from 35mm to 220mm.
|
| Quick Production |
For the same model of stator, changing the paper feed length and parameters allows for rapid production. |
| Mold Change |
For production of other model stators, changing the mold is sufficient. |
| Tension Adjustment |
Adjustment of paper tension during the feeding process to ensure flat and smooth paper delivery |
| Temperature and Humidity Control |
A constant temperature and humidity control system for the insulation paper to ensure its properties remain unchanged. |
| Security and Monitoring Control |
Incorporating interlocking programs, guidance mechanisms, protective systems, and sensor monitoring with alarm systems for enhanced security and operational oversight. |
3. Advantages:
- The Automatic Wire Insertion Machine features adaptable control algorithms for recognizing different flat wire sizes and automatically tuning the loading and winding parameters to fit various motor stator needs.
- The Automatic Wire Insertion Machine uses high-speed servo motors and precise transmissions for quick, accurate wire insertion, cutting production times and boosting motor manufacturing efficiency.
- The Automatic Wire Insertion Machine employs a state-of-the-art visual inspection system and sensors to monitor wire quality in real-time, automatically discarding defective products to maintain high-quality standards.
- Designed for flexibility, the Automatic Wire Insertion Machine adjusts quickly to different stator shapes, sizes, and winding configurations, including complex cross-wire structures.
- The Automatic Wire Insertion Machine also includes an intelligent diagnostic system that predicts and identifies potential malfunctions, reducing downtime and ensuring reliable, continuous production.
4. Production Line Profile:
The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.
5. OEM/ODM Profile:
Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.
6. R＆D Profile:
Champyound offers a wide range of technical consultancy and turnkey project services for the manufacture of flat wire motors. We pride ourselves on our excellent service, professional team and reliable quality. Our services range from motor costing, manufacturing technology and staff training to complete turnkey projects.
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